China manufacturer CE Spiral Freezer IQF Quick Freezing Machine Frozen Shrimp Machine with Free Design Custom

Product Description

Merchandise Description

200kg/h-6000kg/h, can according to customer’s actual specifications and place limitation of non-regular style and manufacture.
Technologies Characteristics:
one.Dependable transmission method.
two.Large power mesh belt, complete stainless metal framework.
three.Effective and sanitary evaporator.
4.Insulated enclosure with 2 sided stainless steel skin plate, ideal air circulation sample.
five.CIP automatic cleaning technique.
six.ADF automated air defrosting.
 

In depth Images

            Insulation library body

The insulation human body is a stainless steel polyurethane sandwich panel, wall thickness of equally sides of the panel is .6mm, interior polyurethane is higher-force foaming by imported large-stress foaming machine, the polyurethane material is made of German products, and the filling quantity density is ≥ 42kg/mthree, the library board thickness S=120mm, there is a concave-convex cease connection between the library boards.

The library door is a reinforced structure, and there is an electric powered heater between the door and the doorway frame, which can be opened at any time the library door is outfitted with an automatic sensor magnetic change.

                         Main frame
The main body of the CZPT cage column help, shaft, transmission equipment and chain of the fast-freezing system are all made of SUS304 stainless steel, which meets the foods certification requirements of QS, Fda and so on. The stainless metal CZPT rail is lined with use-resistant CZPT CZPT materials, which can completely assure the bare minimum friction coefficient among frame and the stainless steel conveyor belt. All structural elements are fully welded.
All the rollers, drums, and CZPT rails that rub in opposition to the mesh belt are manufactured of extremely-higher molecular fat polyethylene to make certain the wear resistance in between them and the stainless steel conveyor belt.
 

                       Evaporator
The evaporation tube and fins of the evaporator are all manufactured of rust-evidence aluminum alloy. The liquid source and warmth trade methods are sophisticated and efficient. The evaporation tube is φ25×2.2, the fin thickness is .4mm, and the high flanging is ten-12mm. Stainless steel outer body, face up to voltage check ≥24kg/cmtwo, performance is 30% larger than common evaporator.
The evaporator adopts a variable fin pitch layout, the fin pitch at the air inlet is 20mm, and the fin pitch at the outlet is 10mm. This variable fin pitch construction makes certain uniform and gradual frosting on the evaporator, extending the continuity of the quick-freezer working several hours.

 

               Cold air method
The design and style function of the annular air cooler cabin is to obtain the swiftest wind velocity and the smallest wind pressure decline. Higher-functionality followers give continuous circulating airflow. The closed-loop circulating air duct adopts horizontal airflow design, with clean return air, low wind stress decline, quick freezing velocity, and minimal dry consumption of frozen merchandise.
 

                       Conveyor belt
The high-strength conveyor belt made of imported unique gear, the power of the mesh belt reaches the toughness common of the American “Ashworth”. The surface area is clean and good, and the services life is long. The mandrel is Φ5, the chain piece is δ=2, and the frozen solution can be put immediately on the conveyor belt to freeze. The mesh belt is internally retractable. There are CZPT on each sides of the chain. The peak of the CZPT is 12mm. The solution is not straightforward to slip off the mesh belt. When the plate is frozen, the plate is not effortless to slide out of the mesh belt and collide with other constructions to trigger a chuck. The mesh belt is created of foods-quality SUS304 stainless steel, and make certain product hygiene specifications.
 

 

Product Parameters

 

 

After Revenue Service

one. In the course of the warranty period, the restore and routine maintenance of the tools under CZPT use will be presented free of charge of cost
2. Provide “1-to-1” support, make sure 24 hrs online, give options in 2 hrs, and send folks to remedy the dilemma on web site within 6 hrs visas, air tickets and other variables are excluded
three. Aid purchaser to reinforce training of operators and associated staff
4. According to the specifications of the gear handbook, help the purchaser to compile products working methods
five. Support the purchaser to establish tools servicing information to make sure that the equipment routine maintenance is traceable.

Firm Profile

HangZhou CZPT Equipment Co., Ltd. is a CZPT organization specializing in offering swift-freezing products and meals processing machinery for meals processing enterprises. The company is located in Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, throughout the river from ZheJiang .     
We uphold the main values of supplying superb products and higher-good quality services, and carry on to forge ahead dependent on the improvement philosophy of consumer desire very first. We have professional engineers team with much more than 20 years of expertise in the design and generation of quick-freezing tools. We provide personalized solutions that satisfy each consumer with the greatest layout, and meet up with the wants of every customer with the most refined production and higher-quality right after-product sales provider.
Our products contain spiral freezers, tunnel freezers, higher-performance fluidized mattress freezers, plate freezers, CZPT units, and other special food processing equipment that designed and developed to meet up with consumer wants. Our goods have been exported to much more than twenty countries and regions in the planet, and have been effectively applied to several food processing fields this kind of as poultry meat, aquatic products, rice and flour goods, and fruit and vegetable processing. They have been effectively obtained by consumers at property and overseas. We sincerely appear forward to doing work with you.

 

 

Application

Certifications

 

 

 

 

Helical, Straight-Reduce, and Spiral-Bevel Gears

If you are arranging to use bevel gears in your equipment, you want to realize the distinctions between Helical, Straight-minimize, and Spiral bevel gears. This write-up will introduce you to these gears, as nicely as their applications. The post will also discuss the advantages and disadvantages of each and every variety of bevel gear. After you know the variations, you can decide on the appropriate gear for your machine. It is simple to learn about spiral bevel gears.
equipment

Spiral bevel equipment

Spiral bevel gears play a essential role in the aeronautical transmission program. Their failure can lead to devastating accidents. Therefore, exact detection and fault examination are needed for maximizing equipment method performance. This post will examine the position of personal computer aided tooth get in touch with examination in fault detection and meshing pinion situation mistakes. You can use this approach to detect troubles in spiral bevel gears. Additional, you will discover about its software in other transmission techniques.
Spiral bevel gears are created to mesh the equipment teeth far more gradually and correctly. In contrast to straight bevel gears, spiral bevel gears are considerably less costly to manufacture with CNC machining. Spiral bevel gears have a vast assortment of applications and can even be used to decrease the dimension of drive shafts and bearings. There are several benefits to spiral bevel gears, but most of them are lower-value.
This variety of bevel gear has three fundamental components: the pinion-gear pair, the load equipment, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the technique. Spiral bevel gears are excellent for purposes demanding tight backlash monitoring and higher-pace functions. CZPT precision machining and adjustable locknuts minimize backlash and enable for precise changes. This lowers maintenance and maximizes generate lifespan.
Spiral bevel gears are useful for each large-pace and lower-velocity purposes. Substantial-speed apps need spiral bevel gears for highest performance and speed. They are also ideal for high-velocity and large torque, as they can lessen rpm with out influencing the vehicle’s velocity. They are also great for transferring electrical power among two shafts. Spiral bevel gears are widely utilised in automotive gears, design tools, and a range of industrial applications.

Hypoid bevel gear

The Hypoid bevel equipment is equivalent to the spiral bevel equipment but differs in the shape of the tooth and pinion. The smallest ratio would outcome in the cheapest equipment reduction. A Hypoid bevel gear is quite tough and effective. It can be utilised in confined spaces and weighs less than an equal cylindrical gear. It is also a well-known choice for substantial-torque programs. The Hypoid bevel gear is a good option for purposes demanding a high amount of speed and torque.
The Hypoid bevel gear has numerous enamel that mesh with every single other at the same time. Because of this, the equipment transmits torque with really minor sounds. This enables it to transfer a greater torque with less sounds. Even so, it should be noted that a Hypoid bevel gear is generally far more high-priced than a spiral bevel gear. The value of a Hypoid bevel equipment is larger, but its benefits make it a well-liked option for some apps.
A Hypoid bevel equipment can be created of a number of varieties. They may vary in the number of teeth and their spiral angles. In general, the smaller sized hypoid gear has a bigger pinion than its counterpart. This signifies that the hypoid gear is more successful and much better than its bevel cousin. It can even be practically silent if it is nicely lubricated. As soon as you’ve got created the choice to get a Hypoid bevel equipment, be confident to read through up on its benefits.
One more typical application for a Hypoid bevel equipment is in automobiles. These gears are frequently utilized in the differential in cars and trucks. The torque transfer attributes of the Hypoid equipment system make it an outstanding choice for several applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and effectiveness. While some folks may argue that a spiral bevel equipment established is much better, this is not an best remedy for most car assemblies.
equipment

Helical bevel gear

In comparison to helical worm gears, helical bevel gears have a tiny, compact housing and are structurally optimized. They can be mounted in a variety of techniques and function double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel equipment is equivalent to that of a worm equipment. The gear box of a helical bevel equipment device can be as little as 1.6 inches, or as massive as 8 cubic ft.
The primary attribute of helical bevel gears is that the enamel on the driver equipment are twisted to the still left and the helical arc gears have a similar design. In addition to the backlash, the tooth of bevel gears are twisted in a clockwise and counterclockwise course, relying on the amount of helical bevels in the bevel. It is essential to notice that the tooth speak to of a helical bevel gear will be lowered by about 10 to twenty p.c if there is no offset among the two gears.
In order to generate a helical bevel equipment, you need to have to initial determine the equipment and shaft geometry. After the geometry has been outlined, you can continue to incorporate bosses and perforations. Then, specify the X-Y aircraft for the two the gear and the shaft. Then, the cross segment of the gear will be the basis for the sound developed soon after revolution around the X-axis. This way, you can make certain that your gear will be appropriate with the pinion.
The growth of CNC machines and additive producing processes has drastically simplified the manufacturing approach for helical bevel gears. Nowadays, it is possible to style an unrestricted number of bevel equipment geometry using high-tech machinery. By employing the kinematics of a CNC device heart, you can develop an limitless amount of gears with the best geometry. In the method, you can make both helical bevel gears and spiral bevel gears.

Straight-minimize bevel gear

A straight-reduce bevel equipment is the simplest to manufacture. The 1st strategy of producing a straight bevel equipment was to use a planer with an indexing head. Afterwards, a lot more efficient techniques of producing straight bevel gears have been introduced, such as the Revacycle system and the Coniflex method. The latter method is utilised by CZPT. Right here are some of the primary benefits of employing a straight-minimize bevel equipment.
A straight-reduce bevel equipment is defined by its enamel that intersect at the axis of the gear when prolonged. Straight-reduce bevel gears are typically tapered in thickness, with the outer component being bigger than the internal portion. Straight-minimize bevel gears exhibit instantaneous traces of contact, and are very best suited for lower-pace, static-load purposes. A common application for straight-minimize bevel gears is in the differential programs of cars.
After being machined, straight-lower bevel gears bear warmth treatment. Scenario carburizing produces gears with surfaces of 60-63 Rc. Employing this method, the pinion is 3 Rc tougher than the equipment to equalize use. Flare hardening, flame hardening, and induction hardening strategies are not often utilised. End machining consists of turning the outer and interior diameters and particular machining procedures.
The teeth of a straight-minimize bevel gear encounter affect and shock loading. Since the teeth of the two gears arrive into make contact with abruptly, this qualified prospects to extreme sounds and vibration. The latter boundaries the velocity and energy transmission ability of the gear. On the other hand, a spiral-lower bevel equipment experiences gradual but considerably less-destructive loading. It can be utilized for large-speed programs, but it must be observed that a spiral-reduce bevel equipment is more complex to manufacture.
equipment

Spur-lower bevel equipment

CZPT shares bevel gears in spiral and straight tooth configurations, in a selection of ratios from 1.5 to five. They are also hugely remachinable besides for the teeth. Spiral bevel gears have a lower helix angle and exceptional precision homes. CZPT stock bevel gears are produced utilizing state-of-the-artwork technologies and know-how. In contrast with spur-lower gears, these have a lengthier life span.
To figure out the energy and toughness of a spur-reduce bevel equipment, you can calculate its MA (mechanical advantage), area toughness (SD), and tooth quantity (Nb). These values will vary based on the style and application surroundings. You can seek advice from the corresponding guides, white papers, and specialized specs to uncover the very best equipment for your requirements. In addition, CZPT delivers a Provider Discovery Platform that enables you to uncover a lot more than five hundred,000 suppliers.
Another sort of spur equipment is the double helical equipment. It has equally still left-hand and right-hand helical enamel. This layout balances thrust forces and offers extra equipment shear spot. Helical gears, on the other hand, attribute spiral-minimize tooth. Whilst equally varieties of gears might generate significant noise and vibration, helical gears are a lot more successful for large-speed applications. Spur-cut bevel gears might also trigger comparable results.
In addition to diametral pitch, the addendum and dedendum have other essential properties. The dedendum is the depth of the tooth under the pitch circle. This diameter is the key to deciding the heart distance in between two spur gears. The radius of each and every pitch circle is equivalent to the complete depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China manufacturer CE Spiral Freezer IQF Quick Freezing Machine Frozen Shrimp Machine     with Free Design CustomChina manufacturer CE Spiral Freezer IQF Quick Freezing Machine Frozen Shrimp Machine     with Free Design Custom