China Custom OEM/Customized High Precision Steel Spur Gear with Shaft with Grinding for Power Transmission gear ratio calculator

Product Description

Catalog No.

Module

No. of teeth

Helix Direction

Pitch dia.(d)

Tip dia.(OD)

Face width(B)

Dia.(d1)

Total length(L)

Mating Gear

I0001402

2.25

20

left

46.69

51.56

49

41

116

I0001434

I0001418

2.5

17

right

44.00

49.00

36

30

241

I0005887

I0005223

2.5

19

right

49.18

54.18

45

54

281

I0005888

I0001404

3

21

left

65.22

71.31

50

35

146

I0005222

I0005220

3

21

left

65.22

71.31

50

35

175

I0005222

I0005219

3.5

19

right

68.92

76.51

68

55

380

I0003897

I0006056

3.5

21

left

72.26

83.78

54

45

205

I0003896

I0006057

3.5

21

left

72.26

83.78

54

60

164

I0005224

I00571

4.5

21

left

97.83

106.83

65

60

262

I0003898

I0001412

4.5

21

left

97.83

106.83

92

50

262

I0003899

Development

We are 1 of the leader enterprise which is specialized in designing , manufacturing and machining goods for more than 10 years. We have won good reputation from our customers for high quality, competitive price and timely delivery. This year we applied our own export license so now we can export machinery products to CHINAMFG by ourselves.

Factory Composition

Our factory has more than 100 workers, 6 senior engineers, 10 intermediate engineers. All our engineers are familiar with Auto cad, CHINAMFG works, Pro/engineer and other mechanical designing software. So whatever you give us the drawing or sample then we can make the product for you. If you only have concept then we also can help you design your product. We can manufacture ODM & OEM products to our customers.

Equipments

Our factory  has lots of advanced machining equipments such as 5 units CNC machining center, 15 vertical lathes, 15 horizontal lathes, 3 milling machines, 2 grinding machines , and full set inspection equipments such as spectrometer ,ultrasonic flaw detector, tensile testing machine, hardness tester, coordinate measuring machine, metallurgical microscope and other tools.

Enterprise Spirit & Advantages

1. Honesty & Trustworthiness

2. Customer First & Service foremost

3. Professional Engineer Team & Competitive Price

4. High Goods Quality Assurance

5. Delivery On Time

6. Competely After-Sale System 

 

Detailed Photos

Company Profile

Founded in 1985, HangZhou Automobile Import and Export Co., Ltd. (hereinafter referred to as “NAIEC”) is a wholly-owned subsidiary of ZheJiang  Automotive Industry Corporation (SAIC), which is one of the largest auto makers in China. NAIEC serves as an operation entity of SAIC’s overseas business, focusing on import and export of various types of automobiles, auto parts, production equipment, etc. 

In the past over two decades, the company has exported over 100,000 units of different types of vehicle to more than 60 countries and regions. The exported products cover light trucks, buses, vans, pickups, etc. and are delivered in both CBU (completely-built-up) and KD (knocked-down) conditions. Collaborating with local distributors, NAIEC has built up vast sales and service networks in overseas markets and through them the company delivers quality products as well as professional services to end users. 

With the fast development of electric vehicles in both global and domestic markets, NAIEC has also started to prepare itself for this opportunity by acquiring new knowledge, adjusting organizations and adopting new business modes. EVs are taking up a growing share in the total export volume. 

We will always follow NAIEC culture — to welcome with passion, to benefit with devotion. We are sincere to seek cooperation with friends from all over the world. Join us, let’s make wonders together!

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spur gear

How do you address noise and vibration issues in a spur gear system?

Noise and vibration issues in a spur gear system can significantly impact its performance, efficiency, and overall user experience. Here’s a detailed explanation of how to address noise and vibration issues in a spur gear system:

  • Gear Design: Optimize the gear design to minimize noise and vibration. Consider factors such as tooth profile, gear module or pitch, and the number of teeth to ensure smooth and quiet gear operation. Proper gear design helps reduce gear meshing impacts and tooth-to-tooth variations, which are common sources of noise and vibration.
  • Accurate Gear Alignment: Ensure precise gear alignment to minimize misalignment-induced noise and vibration. Misalignment between the gears can cause uneven loading, increased backlash, and gear meshing irregularities, leading to noise and vibration. Proper alignment techniques, such as using alignment tools or measuring devices, should be employed during gear installation and maintenance.
  • Surface Finish and Tooth Quality: Ensure proper surface finish and high-quality tooth profiles on the gears. Rough surfaces or manufacturing defects can contribute to noise and vibration. Gears with accurate tooth profiles and smooth finishes experience better meshing and reduced friction, resulting in lower noise and vibration levels.
  • Lubrication: Proper lubrication is crucial for reducing friction, wear, and noise generation in spur gear systems. Use the recommended lubricant type and ensure sufficient lubricant film thickness between gear teeth. Regular lubricant analysis and replacement are important to maintain optimal lubrication performance and minimize noise and vibration issues.
  • Load Distribution: Evaluate the load distribution within the gear system to minimize localized loading and potential noise sources. Proper gear design, tooth profile optimization, and gear arrangement can help distribute the load evenly, reducing noise and vibration caused by uneven loading conditions.
  • Resonance Analysis and Damping: Conduct resonance analysis to identify and address potential resonant frequencies within the gear system. Resonance can amplify noise and vibration. Techniques such as adding damping materials, using vibration isolators, or adjusting gear configurations can help mitigate resonance-related noise and vibration issues.
  • Noise and Vibration Testing: Perform noise and vibration testing during the development and maintenance stages of the gear system. This involves using specialized equipment to measure and analyze noise and vibration levels. Testing helps identify specific sources of noise and vibration, allowing for targeted solutions and improvements.
  • Isolation and Absorption: Implement isolation and absorption techniques to minimize noise and vibration transmission to surrounding structures or components. This can include using vibration isolators, resilient mounts, or incorporating vibration-absorbing materials to reduce the propagation of noise and vibration beyond the gear system.
  • Regular Maintenance and Inspection: Implement a proactive maintenance program to monitor gear performance and identify potential noise and vibration issues. Regular inspections, including gear tooth wear analysis, lubricant checks, and alignment verification, allow for early detection and rectification of any problems that may contribute to noise and vibration.

By considering these approaches and implementing appropriate measures, it is possible to address noise and vibration issues in a spur gear system, resulting in quieter and smoother gear operation.

It’s important to note that the specific techniques and solutions for addressing noise and vibration may vary depending on the gear system’s application, design, and operating conditions. Consulting with gear manufacturers, industry experts, or vibration specialists can provide further guidance in addressing noise and vibration issues specific to a spur gear system.

spur gear

How do you prevent backlash and gear play in a spur gear mechanism?

Preventing backlash and gear play is crucial for maintaining the accuracy, efficiency, and smooth operation of a spur gear mechanism. Here’s a detailed explanation of how to prevent backlash and gear play in a spur gear mechanism:

  • Precision Gear Design: Ensure that the spur gears used in the mechanism are designed with precision and manufactured to tight tolerances. Accurate tooth profiles, proper tooth spacing, and correct gear meshing are essential to minimize backlash and gear play.
  • Adequate Gear Tooth Contact: Optimize the gear meshing by ensuring sufficient tooth contact between the mating gears. This can be achieved by adjusting the center distance between the gears, selecting appropriate gear module or pitch, and ensuring proper gear alignment.
  • Proper Gear Engagement Sequence: In multi-gear systems, ensure that the gears engage in a proper sequence to minimize backlash. This can be achieved by using idler gears or arranging the gears in a way that ensures sequential engagement, reducing the overall amount of play in the system.
  • Backlash Compensation: Implement backlash compensation techniques such as preloading or using anti-backlash devices. Preloading involves applying a slight tension or compression force on the gears to minimize the free movement between the gear teeth. Anti-backlash devices, such as split gears or spring-loaded mechanisms, can also be used to reduce or eliminate backlash.
  • Accurate Gear Alignment: Proper alignment of the gears is critical to minimize gear play. Ensure that the gears are aligned concentrically and parallel to their respective shafts. Misalignment can result in increased backlash and gear play.
  • High-Quality Bearings: Use high-quality bearings that provide precise support and minimize axial and radial play. Proper bearing selection and installation can significantly reduce gear play and improve the overall performance of the gear mechanism.
  • Appropriate Lubrication: Ensure that the gears are properly lubricated with the correct type and amount of lubricant. Adequate lubrication reduces friction and wear, helping to maintain gear meshing accuracy and minimize backlash.
  • Maintain Proper Gear Clearances: Check and maintain the appropriate clearances between the gears and other components in the gear mechanism. Excessive clearances can lead to increased gear play and backlash. Regular inspections and adjustments are necessary to ensure optimal clearances.
  • Regular Maintenance: Implement a regular maintenance schedule to inspect, clean, and lubricate the gear mechanism. This helps identify and rectify any issues that may contribute to backlash or gear play, ensuring the gear system operates at its best performance.

By following these practices, it is possible to minimize backlash and gear play in a spur gear mechanism, resulting in improved precision, efficiency, and reliability of the system.

It’s important to note that the specific techniques and approaches to prevent backlash and gear play may vary depending on the application, gear type, and design requirements. Consulting with gear manufacturers or specialists can provide further guidance on addressing backlash and gear play in specific gear mechanisms.

spur gear

What are the applications of spur gears?

Spur gears find a wide range of applications in various mechanical systems due to their simplicity, efficiency, and versatility. These gears are commonly used in numerous industries and equipment. Here’s a detailed explanation of the applications of spur gears:

  • Automotive Industry: Spur gears are extensively used in automobiles for power transmission applications. They are employed in gearboxes, differentials, and transmission systems to transfer torque and rotational motion between the engine, wheels, and other components.
  • Machinery and Manufacturing: Spur gears are widely utilized in machinery and manufacturing equipment. They play a crucial role in conveyor systems, machine tools, printing presses, textile machinery, packaging machinery, and various other industrial applications.
  • Power Generation: Spur gears are employed in power generation systems such as wind turbines, hydroelectric turbines, and steam turbines. They help convert the rotational motion of the turbine blades into electricity by transmitting power from the rotor to the generator.
  • Robotics and Automation: Spur gears are commonly used in robotics and automation systems. They are utilized in robotic joints, actuators, and drive systems to control motion and transmit torque accurately and efficiently.
  • Aerospace and Aviation: Spur gears are found in various aerospace and aviation applications. They are used in aircraft landing gear systems, engine components, flight control systems, and auxiliary power units (APUs) to transmit power and control movement.
  • Marine and Shipbuilding: Spur gears have applications in the marine and shipbuilding industry. They are used in propulsion systems, winches, steering mechanisms, and other equipment that require torque transmission and speed control.
  • Appliances and Household Equipment: Spur gears are present in numerous household appliances and equipment. They are found in washing machines, dishwashers, mixers, food processors, garage door openers, and many other appliances that require rotational motion and power transmission.
  • Power Tools: Spur gears are utilized in power tools such as drills, saws, grinders, and sanders. They help transmit power from the motor to the tool’s cutting or grinding components, enabling efficient operation.
  • Medical Equipment: Spur gears are used in various medical devices and equipment. They can be found in imaging systems, surgical robots, medical pumps, and other applications that require precise motion control and torque transmission.
  • Clocks and Watches: Spur gears are an essential component in mechanical clocks and watches. They are responsible for accurate timekeeping by transferring rotational motion from the mainspring or oscillator to the hour, minute, and second hands.

These are just a few examples of the broad range of applications where spur gears are utilized. Their simplicity, reliability, and ability to transmit power and motion efficiently make them a popular choice in various industries and equipment.

China Custom OEM/Customized High Precision Steel Spur Gear with Shaft with Grinding for Power Transmission gear ratio calculatorChina Custom OEM/Customized High Precision Steel Spur Gear with Shaft with Grinding for Power Transmission gear ratio calculator
editor by CX 2024-04-03